(5) Attach the threaded end of the latch rod to the open retention clip. Make sure all excess play has been removed between the outside liftgate handle and the latch assembly.
(6) Fully close the plastic retention clip.
(7) Cycle the outside handle and verify smooth operation.
Cable adjustment:
(1) Determine if one of more of the following occurs:
- Excessive handle travel is required to unlatch the liftgate.
- Only one side of the liftgate will unlatch.
- As one side of the liftgate unlatches, more than 2 mm (0.08 in.) of additional outside handle travel is required to unlatch the other side (latches are not synchronized/timed).
NOTE: Do not close the liftgate during the adjustment procedure.
(2) To adjust the latch cables, open the liftgate.
(3) Open the plastic latch rod retention clip on the outside handle and disconnect the latch rod from the outside handle.
(4) Open both latch cable retention clips and remove the threaded end of the cable from each clip.
(5) Verify that the latch control assembly is in its fully returned position.
(6) Verify that both latch cables slide smoothly and do not bind.
NOTE: The latches must be in their fully closed position to properly adjust the latch cables. The following step is necessary to remove excess cable play at the latch end of the cable.
(7) Using a suitable tool, fully latch (close) both liftgate latches.
(8) Gently pull on the latch cable threaded end to remove any excess play in the cable.
(9) Remove the excess play from the other latch cable and seat both cable threaded ends into their respective opened retention clips.
NOTE: Apply a small bead of RTV to both open cable retention clips and threaded cable ends to prevent the threaded ends from rotating within the retention clips.
(10) Close both cable retention clips. Verify complete clip closure.
(11) Adjust the outside handle rod (see above section).
(12) While the liftgate is open and the latch control assembly is still uncovered, slowly open the outside latch handle to unlatch both side latches. Verify both latches unlatch.
(13) Cycle the liftgate closed and open to verify correct operation of the liftgate latch system.
Liftgate manual unlock / lock lever
All WJs feature an emergency unlock/lock switch lever for the liftgate. Should the liftgate become locked and unable to be opened due to a switch or circuit failure, a manual unlock/lock lever is accessible behind a small panel on the interior trim panel. As shown in the photos above, the lever can be moved up or down to unlock or lock the liftgate door.
Flip-up glass prop rods
1. Open the liftgate glass
2. Using a trim stick or equivalent, gently pry open the locking cap on the top end of the prop rod
3. Rotate prop downwards to disconnect it from the lower ball stud.
4. Install new cylinder in place
5. Compress locking cap to lock the rod on the ball stud. Lower window slowly to verify proper operation
Liftgate glass support rods
1. Open and support the liftgate. It easiest (and probably safer) to also have a second person help out and support each side of the liftgate as each rod is being changed. Rods should be replaced in pairs.
2. Remove the two T-40 torx screws attaching the rod to the liftgate and vehicle body and remove the rod.
3. Install new support rod and tighten the Torx screws
4. Lower liftgate slowly to verify proper operation